Niels and Tyko's clock
This is the clock, works only, and the cardboard model of the case. The skin of the case will be 1/8" oak, and the rest is made from 3/4" oak.

The skin needs to be steam-bent, so I made a mandril

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The steamer starts with my big camping pot. The shiny part is aluminum flashing, stapled into a cylinder, and tapered just a bit so that the pot's top fits on top. A hole is cut in the side, and a clothes dryer hose fits in, held in place with a 4" hose clamp.

I used the camping stove for heat, and on the left end is tied a plastic sleeve very loosely wrapped around the oak slab. A plastic bowl catches the drips.

View from the stove end, you also need potholders, and scrap bits to hold up the bits. See the steam.
The inside of the mold is waiting
Lots of clamps (that's why I'm doing this in the Make Santa Fe wood shop, since we have enough of them there).

At the bottom the ends are left long, and therefore don't quite meet in this mold.

Where the ends meet, I trim and bevel them until they meet properly. Once this is done, I trace the inside, and use that to cut the front and back.
I glue 2 strips to the bottom of the skin, so I can usee clamps to pull them together
Done with the skin, and the front and back. You see I glued a block into the bottom. Turns out this caused a problem in that I discovered that it interferes with the pendulum, so I had to get out my chisels and trim it down quite a bit.
The dark pieces are 2x0.75" oak, attached with a single bolt from the inside. I applied light and dark stains (separately)
Finished with 3 layers of tung oil


Hubert van Hecke
Last modified: Sun Jun 14 13:46:20 MDT 2020